HD806/812

Automatic inline P+P machine specially developed for fast and highly accurate assembly of LED's in high volume production and PCB size between 600 and 1200 mm. These models are connected to an optical centering system, which enables image processing to scan over a stationary camera. The brand new high-speed linear drive portal of the 6-head HD806 / HD812 enables the simultaneous detection of up to 30,000 LEDs per hour (according to the IPC-9850 standard). True Fly Over alignment with the camera facing up between the feeder base and the PCB aligns the components while the head is in motion. Thanks to the supplied software, the feed positions are optimized before placement in order to minimize the stroke of the head and the tool change.

The HD806 / HD812 places LED components from 0402 to 20 mm x 18 mm, including standard and irregularly shaped LEDs for small connections or resistors. Each of the six placement heads of the HD806 / HD812 has positive air pressure to blow off "sticky" LED components. Non-stick coated Teflon® nozzles - including custom nozzles - are also available. Curved LEDs can be securely placed using special nozzles that are designed so that they do not come into contact with the optical lens during pick-up and placement, thereby protecting the overall light output and reliability of the component.

Technical data

• Number of Heads: 6
• Placement rate: 30.000 CPH (IPC 9850)
• Feeder capacity (8mm): up to 16 Tape Feeder
• Component Sense: Vision detection
• Component Size:
  • Handled by fixed Bottom Vision Camera:      
    • smallest: 1 x 0,5mm
    • largest: 20 x 18mm
• Resolution:    
  • X Axis: 0.02mm (Linear Motor)
  • Y Axis: 0.02mm (AC Servo Motor)
  • Z Axis: 0.02mm
  • Rotation: 0° to 360° (0.09°/step)
• Placement Accuracy: +/- 0.05mm
• Placement Area without conveyor:  
  • 600 x 300mm
• Placement Area with conveyor:
  • 600x300mm
• Programming:
  • Direct Input
  • Teach-In by Camera
  • CAD Access (option)
  • Barcode Reader (option)
  • Tracability of production data (option)
• Industrial PC with Windows 10
• Power Supply: 230VAC
• Power: 3700W
• Pressure: 75 psi (5.5 bar), max. 200l/min
• Machine Size: 1721x1626x1885 mm